Kaymakci, Can; Sauer, Alexander Enhanced Operator Error Detection in Gas Metal Arc Welding: A Machine Learning Approach Leveraging Energy Data Buchkapitel mit eigenem Titel In: Tsukamoto, Hideaki (Hrsg.): Advances in Sustainable Mechanical Manufacturing, 196 , S. 575–587, Springer Nature Switzerland, Cham, 2026, ISBN: 978-3-032-11790-8. Links | BibTeX | Schlagwörter: Energy Flexibility;Flexibilit{ä}tsautomatisierung @incollection{Kaymakci.2026, |
Kalchschmid, Vincent; Schlereth, Andreas; Stöhr, Matthias; Ziegler, Robin; Shi, Dachuan; Meyer, Olga; Förster, Robert; Probst, Fabian; Eiser, Niklas; Rindermann, Moritz; Rusche, Simon; Koch, Tobias; Kramer, Lina; Schimmelpfennig, Jens; Winter, Christian; Drießen, Elisa; Birkle, Tobias; Tordy, Robert IMPULSPAPIER: DIE ENERGIESYNCHRONISATIONSPLATTFORM Sonstige 2026. BibTeX | Schlagwörter: Flexibilit{ä}tsautomatisierung @misc{Kalchschmid.2026, |
Zink, Robin; Magin, Jonathan; Griess, Oliver; Weigold, Matthias Continual learning for very short-term load forecasting: A case study on parts cleaning Artikel In: Applied Energy, 402 , S. 126905, 2025, ISSN: 03062619. Abstract | Links | BibTeX | Schlagwörter: Flexibilit{ä}tsumsetzung @article{Zink.2025b,The transition to climate-neutral energy systems demands increased flexibility in electricity consumption by in1dustrial entities. Accurate very short-term load forecasting enables adapting energy use in response to supply fluctuations. However, real-world production systems are dynamic and subject to concept drift, which causes model performance to degrade over time due to new data patterns. Consequently, the models must incrementally acquire and consolidate knowledge which is referred to as continual learning (CL). In CL, catastrophic forgetting (CF) poses major challenges by causing performance on earlier tasks to degrade after learning new ones. In our study, we developed a novel framework based on concept drift detection (CDD) and CL for adaptive modeling that proves to effectively mitigate CF and offers high knowledge retention. The validation was conducted using data from a throughput parts cleaning machine (TPCM) which is part of a representative production chain of the metalworking industry. Five regularization-based CL methods were compared providing insights into the relative strengths and weaknesses of the algorithms under identical conditions. The experimental results show that synap2tic intelligence (SI) and memory aware synapses (MAS) improve forecasting performance by 21 % compared to traditional offline learning approaches. While learning without forgetting (LWF) and online elastic weight consol3idation (OEWC) provide increased robustness, LWF is additionally characterized by its ease of use. Furthermore, these methods introduce minimal computational and memory overhead. The findings confirm that the proposed CDD-CL framework enables efficient and robust load forecasting in dynamic industrial environments. |
Shi, Dachuan; Meyer, Olga; Oberle, Michael; Bauernhansl, Thomas In: Robotics and Computer-Integrated Manufacturing, 91 , S. 102837, 2025, ISSN: 07365845. Links | BibTeX | Schlagwörter: Flexibilit{ä}tsautomatisierung @article{Shi.2025b, |
Ruess, Lukas; Sadjjadi-Ortlieb, Bijan; Sauer, Alexander Enhancing Industrial Heat Pump and Thermal Storage's Sizing with Fixed and Volatile Electricity Procurement Using MILP Konferenzbeitrag In: 2025 IEEE International Conference on Environment and Electrical Engineering and 2025 IEEE Industrial and Commercial Power Systems Europe (EEEIC / I&CPS Europe), S. 1–5, IEEE, 2025, ISBN: 979-8-3315-9515-9. Links | BibTeX | Schlagwörter: Flexibilit{ä}tsvermarktung @inproceedings{Ruess.2025b, |
Ruan, Qian; Shi, Dachuan; Bauernhansl, Thomas In: Advanced Engineering Informatics, 67 , S. 103538, 2025, ISSN: 14740346. Abstract | Links | BibTeX | Schlagwörter: Flexibilit{ä}tsautomatisierung @article{Ruan.2025b,Entity Matching (EM) concerns identifying entities from different data sources that correspond to the same real-world object. It is widely used for product data integration in e-commerce, product classification, and inventory management, enabling the matching of duplicate product records with heterogeneous descriptions across various platforms and software systems. The standard EM solution consists of two steps: a blocking step to retrieve a subset of candidates and a pairwise matching step to classify whether the query entity matches each candidate. However, a significant challenge arises when pairwise matching fails to account for similar distractors within the candidate subset, often leading to false positive matches. This issue has been largely overlooked in prior work and existing benchmark datasets. In this study, we address this gap through three key aspects. First, we revisit the standard pairwise EM setting by recompiling existing benchmark datasets to include more hard negative (HN) candidates, which are semantically similar to corresponding query entities. We then evaluate state-of-the-art (SOTA) pairwise matchers on these recompiled datasets, revealing the limitations of the conventional pairwise EM approach under more challenging and realistic conditions. Second, we propose a selective EM approach that formulates EM as a listwise selection task, where the query entity is compared directly with the entire candidate set rather than evaluated through independent pairwise classifications. Accordingly, a new evaluation framework is introduced, including recompiled benchmark datasets and a new evaluation metric. Third, we propose a selective EM method Mistral4SelectEM, which fine-tunes a large language model for selective EM by structuring it into a Siamese network and fine-tuning it with a novel contrastive margin ranking loss (CMRL). It aims to enhance the model's ability to distinguish true positives from semantically similar HNs. Extensive experiments demonstrate that our method outperforms SOTA pairwise EM approaches in both efficiency and performance across multiple benchmark datasets. |
Gabrek, Nadine; Seifermann, Stefan In: Journal of Cleaner Production, 518 , S. 145863, 2025, ISSN: 09596526. Abstract | Links | BibTeX | Schlagwörter: Flexibilit{ä}tsvermarktung @article{Gabrek.2025b,In the scope of the energy transition, many studies proclaim the high potential of industrial demand-side management for providing flexibility to support the integration of volatile renewable energies into the energy system. By shifting loads from times with high emission intensity of the electricity mix to times with lower emissions, demand-side flexibility further contributes to an indirect reduction in greenhouse gas emissions. Although contributions to climate neutrality are welcome for marketing purposes, corporate decision-making processes are mainly driven by cost-based factors. Consequently, flexibility measures are primarily managed with a view to maximizing cost savings. In order to investigate the relationship between cost savings and the emissions reduction potential of flexibility measures, this study analyses the correlation between price signals of the day-ahead market and the emission intensity of the German electricity mix. In addition, the deviations in the cost and emissions savings of flexibility measures are evaluated by optimizing them with regard to the highest possible cost savings and the maximum reduction in emissions. While there is a strong correlation between the day-ahead price and emission intensity, the two optimization approaches show considerable differences in cost and emissions savings. The results indicate that a purely electricity price-driven management of flexibility measures does not exploit a large part of the potential emis1sions reduction. This gap can be closed by providing suitable incentives to prioritize emissions reduction more strongly in the management of flexibility measures or by taking better account of the current emission intensity of the electricity mix in electricity pricing. |
Proceedings of the 14th International Conference on Data Science, Technology and Applications Konferenzbericht SCITEPRESS - Science and Technology Publications, 2025, ISBN: 978-989-758-758-0. Links | BibTeX | Schlagwörter: @proceedings{.2025, |
Zink, Robin; Magin, Jonathan; Griess, Oliver; Weigold, Matthias Continual learning for very short-term load forecasting: A case study on parts cleaning Artikel In: Applied Energy, 402 , S. 126905, 2025, ISSN: 03062619. Abstract | Links | BibTeX | Schlagwörter: Flexibilit{ä}tsumsetzung @article{Zink.2025,The transition to climate-neutral energy systems demands increased flexibility in electricity consumption by in1dustrial entities. Accurate very short-term load forecasting enables adapting energy use in response to supply fluctuations. However, real-world production systems are dynamic and subject to concept drift, which causes model performance to degrade over time due to new data patterns. Consequently, the models must incrementally acquire and consolidate knowledge which is referred to as continual learning (CL). In CL, catastrophic forgetting (CF) poses major challenges by causing performance on earlier tasks to degrade after learning new ones. In our study, we developed a novel framework based on concept drift detection (CDD) and CL for adaptive modeling that proves to effectively mitigate CF and offers high knowledge retention. The validation was conducted using data from a throughput parts cleaning machine (TPCM) which is part of a representative production chain of the metalworking industry. Five regularization-based CL methods were compared providing insights into the relative strengths and weaknesses of the algorithms under identical conditions. The experimental results show that synap2tic intelligence (SI) and memory aware synapses (MAS) improve forecasting performance by 21 % compared to traditional offline learning approaches. While learning without forgetting (LWF) and online elastic weight consol3idation (OEWC) provide increased robustness, LWF is additionally characterized by its ease of use. Furthermore, these methods introduce minimal computational and memory overhead. The findings confirm that the proposed CDD-CL framework enables efficient and robust load forecasting in dynamic industrial environments. |
Shi, Dachuan; Meyer, Olga; Oberle, Michael; Bauernhansl, Thomas In: Robotics and Computer-Integrated Manufacturing, 91 , S. 102837, 2025, ISSN: 07365845. Links | BibTeX | Schlagwörter: Flexibilit{ä}tsautomatisierung @article{Shi.2025, |
Ruan, Qian; Shi, Dachuan; Bauernhansl, Thomas In: Advanced Engineering Informatics, 67 , S. 103538, 2025, ISSN: 14740346. Abstract | Links | BibTeX | Schlagwörter: Flexibilit{ä}tsautomatisierung @article{Ruan.2025,Entity Matching (EM) concerns identifying entities from different data sources that correspond to the same real-world object. It is widely used for product data integration in e-commerce, product classification, and inventory management, enabling the matching of duplicate product records with heterogeneous descriptions across various platforms and software systems. The standard EM solution consists of two steps: a blocking step to retrieve a subset of candidates and a pairwise matching step to classify whether the query entity matches each candidate. However, a significant challenge arises when pairwise matching fails to account for similar distractors within the candidate subset, often leading to false positive matches. This issue has been largely overlooked in prior work and existing benchmark datasets. In this study, we address this gap through three key aspects. First, we revisit the standard pairwise EM setting by recompiling existing benchmark datasets to include more hard negative (HN) candidates, which are semantically similar to corresponding query entities. We then evaluate state-of-the-art (SOTA) pairwise matchers on these recompiled datasets, revealing the limitations of the conventional pairwise EM approach under more challenging and realistic conditions. Second, we propose a selective EM approach that formulates EM as a listwise selection task, where the query entity is compared directly with the entire candidate set rather than evaluated through independent pairwise classifications. Accordingly, a new evaluation framework is introduced, including recompiled benchmark datasets and a new evaluation metric. Third, we propose a selective EM method Mistral4SelectEM, which fine-tunes a large language model for selective EM by structuring it into a Siamese network and fine-tuning it with a novel contrastive margin ranking loss (CMRL). It aims to enhance the model's ability to distinguish true positives from semantically similar HNs. Extensive experiments demonstrate that our method outperforms SOTA pairwise EM approaches in both efficiency and performance across multiple benchmark datasets. |
Ruess, Lukas; Sadjjadi-Ortlieb, Bijan; Sauer, Alexander Enhancing Industrial Heat Pump and Thermal Storage's Sizing with Fixed and Volatile Electricity Procurement Using MILP Konferenzbeitrag In: 2025 IEEE International Conference on Environment and Electrical Engineering and 2025 IEEE Industrial and Commercial Power Systems Europe (EEEIC / I&CPS Europe), S. 1–5, IEEE, 2025, ISBN: 979-8-3315-9515-9. Links | BibTeX | Schlagwörter: @inproceedings{Ruess.2025, |
Gabrek, Nadine; Seifermann, Stefan In: Journal of Cleaner Production, 518 , S. 145863, 2025, ISSN: 09596526. Abstract | Links | BibTeX | Schlagwörter: Flexibilit{ä}tsvermarktung @article{Gabrek.2025,In the scope of the energy transition, many studies proclaim the high potential of industrial demand-side management for providing flexibility to support the integration of volatile renewable energies into the energy system. By shifting loads from times with high emission intensity of the electricity mix to times with lower emissions, demand-side flexibility further contributes to an indirect reduction in greenhouse gas emissions. Although contributions to climate neutrality are welcome for marketing purposes, corporate decision-making processes are mainly driven by cost-based factors. Consequently, flexibility measures are primarily managed with a view to maximizing cost savings. In order to investigate the relationship between cost savings and the emissions reduction potential of flexibility measures, this study analyses the correlation between price signals of the day-ahead market and the emission intensity of the German electricity mix. In addition, the deviations in the cost and emissions savings of flexibility measures are evaluated by optimizing them with regard to the highest possible cost savings and the maximum reduction in emissions. While there is a strong correlation between the day-ahead price and emission intensity, the two optimization approaches show considerable differences in cost and emissions savings. The results indicate that a purely electricity price-driven management of flexibility measures does not exploit a large part of the potential emis1sions reduction. This gap can be closed by providing suitable incentives to prioritize emissions reduction more strongly in the management of flexibility measures or by taking better account of the current emission intensity of the electricity mix in electricity pricing. |
Torolsan, Kerim; Mutz, Alexander; Schmalzried, Manuel; Sauer, Alexander Method for the Automated Evaluation of Energy Flexibility in Industrial Energy Systems Konferenzbeitrag In: 2025 14th International Conference on Renewable Energy Research and Applications (ICRERA), S. 514–521, IEEE, 2025, ISBN: 979-8-3315-9989-8. Abstract | Links | BibTeX | Schlagwörter: Flexibilit{ä}tsautomatisierung;Flexibilit{ä}tsumsetzung @inproceedings{Torolsan.2025b,Industrial energy systems account for Germany's most significant share of electricity consumption and offer substantial potential for temporal load shifting. Nevertheless, investments in energy flexibility remain limited due to low transparency, high complexity, and uncertain economic benefits. Existing approaches often require detailed process knowledge and costly audits. This paper introduces a method for the automated evaluation of energy flexibility in industrial energy systems. The method applies linear optimisation to historical load data and market parameters, combining a model-based potential analysis with a systematic assignment of suitable energy flexibility measures. The approach is designed for low-threshold applicability without detailed process information. The method was applied in two real-world case applications. Results showed reductions in peak load, network charges, and day-ahead market procurement costs. While maximum technical cost reductions were achieved at higher flexibility levels, economic feasibility depended on storage sizing. The method provides a transparent, data-driven basis for linking quantified flexibility potential with practical measures, thereby supporting informed investment decisions. |
Torolsan, Kerim; Gerdes, Jan-Niklas; Schnell, Felix; Bezold, Vincent; Sauer, Alexander Hannover : publish-Ing, 2025. Abstract | Links | BibTeX | Schlagwörter: Flexibilit{ä}tsautomatisierung;Flexibilit{ä}tsumsetzung @book{Torolsan.2025,Battery cell and electric vehicle (EV) manufacturing have emerged as key pillars in Europe's industrial landscape, potentially playing a crucial role in the region's energy transition and economic development. The advanced technological nature of these industries provides untapped potential for energy flexibility. This paper explores the energy flexibility capabilities within battery cell and EV manufacturing. It demonstrates how these industries can adapt their energy consumption by identifying and quantifying the potential for demand-side management within crucial manufacturing processes. Findings indicate that battery cell production offers high flexibility potential due to the intermittent energy demand of critical processes like electrode drying and formation cycles. Similarly, the automotive assembly line for EVs presents opportunities to modulate electricity consumption without compromising productivity. Scaling these energy flexibility potentials in line with the projected growth of battery and EV manufacturers in Europe, it becomes evident that these sectors can contribute significantly to the electricity grid's stability. This paper underscores the role of sector-specific flexibility strategies as a pillar of Europe's energy transition. |
Enhanced Operator Error Detection in Gas Metal Arc Welding: A Machine Learning Approach Leveraging Energy Data Buchkapitel mit eigenem Titel In: Tsukamoto, Hideaki (Hrsg.): Advances in Sustainable Mechanical Manufacturing, 196 , S. 575–587, Springer Nature Switzerland, Cham, 2026, ISBN: 978-3-032-11790-8. |
IMPULSPAPIER: DIE ENERGIESYNCHRONISATIONSPLATTFORM Sonstige 2026. |
Continual learning for very short-term load forecasting: A case study on parts cleaning Artikel In: Applied Energy, 402 , S. 126905, 2025, ISSN: 03062619. |
In: Robotics and Computer-Integrated Manufacturing, 91 , S. 102837, 2025, ISSN: 07365845. |
Enhancing Industrial Heat Pump and Thermal Storage's Sizing with Fixed and Volatile Electricity Procurement Using MILP Konferenzbeitrag In: 2025 IEEE International Conference on Environment and Electrical Engineering and 2025 IEEE Industrial and Commercial Power Systems Europe (EEEIC / I&CPS Europe), S. 1–5, IEEE, 2025, ISBN: 979-8-3315-9515-9. |
In: Advanced Engineering Informatics, 67 , S. 103538, 2025, ISSN: 14740346. |
In: Journal of Cleaner Production, 518 , S. 145863, 2025, ISSN: 09596526. |
Proceedings of the 14th International Conference on Data Science, Technology and Applications Konferenzbericht SCITEPRESS - Science and Technology Publications, 2025, ISBN: 978-989-758-758-0. |
Continual learning for very short-term load forecasting: A case study on parts cleaning Artikel In: Applied Energy, 402 , S. 126905, 2025, ISSN: 03062619. |
In: Robotics and Computer-Integrated Manufacturing, 91 , S. 102837, 2025, ISSN: 07365845. |
In: Advanced Engineering Informatics, 67 , S. 103538, 2025, ISSN: 14740346. |
Enhancing Industrial Heat Pump and Thermal Storage's Sizing with Fixed and Volatile Electricity Procurement Using MILP Konferenzbeitrag In: 2025 IEEE International Conference on Environment and Electrical Engineering and 2025 IEEE Industrial and Commercial Power Systems Europe (EEEIC / I&CPS Europe), S. 1–5, IEEE, 2025, ISBN: 979-8-3315-9515-9. |
In: Journal of Cleaner Production, 518 , S. 145863, 2025, ISSN: 09596526. |
Method for the Automated Evaluation of Energy Flexibility in Industrial Energy Systems Konferenzbeitrag In: 2025 14th International Conference on Renewable Energy Research and Applications (ICRERA), S. 514–521, IEEE, 2025, ISBN: 979-8-3315-9989-8. |
Hannover : publish-Ing, 2025. |